{"id":39607,"date":"2020-04-23T20:33:58","date_gmt":"2020-04-23T11:33:58","guid":{"rendered":"https:\/\/www.decoboco.info\/en\/?p=39607"},"modified":"2026-09-24T13:45:23","modified_gmt":"2026-09-24T04:45:23","slug":"z900rs-main-harness-replacement-mosfet-regulator-watanabe-full-power-kit","status":"publish","type":"post","link":"https:\/\/www.decoboco.info\/en\/20200423\/everyday-events\/z900rs-main-harness-replacement-mosfet-regulator-watanabe-full-power-kit","title":{"rendered":"Z900RS Main harness replacement MOSFET regulator Watanabe full power kit and other electrical systems"},"content":{"rendered":"<div id=\"decob-3250994067\" class=\"decob- decob-entity-placement\"><a href=\"https:\/\/www.decoboco.info\/advertise\" aria-label=\"ad_sample_1456_180_1\"><img src=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png\" alt=\"\"  srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png 1456w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-300x37.png 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-1024x127.png 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-768x95.png 768w\" sizes=\"(max-width: 1456px) 100vw, 1456px\" width=\"812\" height=\"100\"   \/><\/a><\/div>\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"854\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC_1389.jpg\" alt=\"\" class=\"wp-image-39588\"\/><\/figure>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">I was thinking, &#8220;How many Z bikes are you going to swap through?&#8221; and the answer came back: it&#8217;s gotta be a Z1! <br><br>That&#8217;s deep. Smoke was pouring out from around the headlight area too, so the request is to replace all the electrical wiring. <\/p>\n\n\n\n<!--more-->\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05076.jpg\" alt=\"\" class=\"wp-image-39589\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Looking at the parts to be replaced&#8230; I always feel a bit deflated. <br><br>It&#8217;s like doing a puzzle, you know? Let&#8217;s start with the headlight, which is supposedly the easy part. <\/p>\n\n\n\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05079.jpg\" alt=\"\" class=\"wp-image-39590\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05080.jpg\" alt=\"\" class=\"wp-image-39591\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">I lightly polished the thin rust on the inside. <\/p>\n\n\n\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05081.jpg\" alt=\"\" class=\"wp-image-39592\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05082.jpg\" alt=\"\" class=\"wp-image-39593\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The burned area is at the right switch connection point. <br><br>The cause is unclear, but there&#8217;s DIY work all over the place, so it might be from that. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05088.jpg\" alt=\"\" class=\"wp-image-39594\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">I&#8217;m removing everything that needs to come off. <br><br>The harness is pretty minimal\u2014I&#8217;m like, seriously? That&#8217;s classic old bike for you. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05084.jpg\" alt=\"\" class=\"wp-image-39595\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">I adjusted the gap using the play in the mount. <\/p>\n\n\n\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05085.jpg\" alt=\"\" class=\"wp-image-39596\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05087.jpg\" alt=\"\" class=\"wp-image-39597\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">Plugs #3 and #4 are slightly black. Since we&#8217;re installing the Watanabe, I&#8217;m checking and adjusting the gap. <br>But they were already adjusted. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05089.jpg\" alt=\"\" class=\"wp-image-39598\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The customer also requested a meter replacement. <br><br>I&#8217;m wondering if the meter mount is rigid\u2014feeling the mystery of the Z. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05090.jpg\" alt=\"\" class=\"wp-image-39599\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The more you take apart, the more unsettling it gets. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05091.jpg\" alt=\"\" class=\"wp-image-39600\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">An imported gasket was installed. <\/p>\n\n\n\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05092.jpg\" alt=\"\" class=\"wp-image-39601\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05093.jpg\" alt=\"\" class=\"wp-image-39602\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The cut looks kind of odd&#8230; I&#8217;m a bit concerned. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05095.jpg\" alt=\"\" class=\"wp-image-39603\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Since it wasn&#8217;t specifically requested, I&#8217;ll track down the source of the leak and seal it up. <\/p>\n\n\n\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05096.jpg\" alt=\"\" class=\"wp-image-39604\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05097.jpg\" alt=\"\" class=\"wp-image-39605\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The plating doesn&#8217;t look great\u2014there are droplet-like bumps and raised edges. <br><br>I worked through it carefully, so it should be fine. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1280\" height=\"853\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2020\/04\/DSC05098.jpg\" alt=\"\" class=\"wp-image-39606\"\/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">That&#8217;s how it is. There&#8217;s a bit more to come. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u3010Work progress\u3011<br>\u25cf Harness removal <br>\u25cf Headlight replacement <br>\u25cf Clutch cover inspection and installation <br>\u25cf Watanabe pulser installation <br>\u25cf Spark plug gap adjustment <br>\u25cf Meter disassembly and parts ordered <br><\/p>\n","protected":false},"excerpt":{"rendered":"<p>I was thinking, &#8220;How many Z bikes are you going to swap through?&#8221; and the answer came back: it&#8217;s gotta be a Z1! That&#8217;s deep. Smoke was pouring out from around the headlight area too, so the request is to replace all the electrical wiring.<\/p>\n","protected":false},"author":2,"featured_media":39588,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"pochipp_cv_data":"","swell_btn_cv_data":"","footnotes":""},"categories":[1924],"tags":[162,169,77,115],"class_list":["post-39607","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-everyday-events","tag-electric","tag-main-harness-replacement","tag-uotani","tag-z-aircooled"],"_links":{"self":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/39607","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/comments?post=39607"}],"version-history":[{"count":0,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/39607\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media\/39588"}],"wp:attachment":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media?parent=39607"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/categories?post=39607"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/tags?post=39607"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}