{"id":56052,"date":"2016-08-22T19:31:48","date_gmt":"2016-08-22T10:31:48","guid":{"rendered":"https:\/\/www.decoboco.info\/en\/?p=56052"},"modified":"2026-09-24T13:44:49","modified_gmt":"2026-09-24T04:44:49","slug":"gsf1200-oil-cooler-hose-fabrication","status":"publish","type":"post","link":"https:\/\/www.decoboco.info\/en\/20160822\/everyday-events\/gsf1200-oil-cooler-hose-fabrication","title":{"rendered":"GSF1200 Oil Cooler Hose Fabrication"},"content":{"rendered":"<div id=\"decob-2725479521\" class=\"decob- decob-entity-placement\"><a href=\"https:\/\/www.decoboco.info\/advertise\" aria-label=\"ad_sample_1456_180_1\"><img src=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png\" alt=\"\"  srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png 1456w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-300x37.png 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-1024x127.png 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-768x95.png 768w\" sizes=\"(max-width: 1456px) 100vw, 1456px\" width=\"812\" height=\"100\"   \/><\/a><\/div><p><img decoding=\"async\" class=\"alignnone size-full wp-image-56042\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1419_R.jpg\" alt=\"DSC_1419_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1419_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1419_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nAdditional work: fabricating the oil cooler hose\u2014a simple job, or so it should be.<\/p>\n<p><!--more--><\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56043\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1415_R.jpg\" alt=\"DSC_1415_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1415_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1415_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nBut when you turn the handlebars, the fairing touches. I&#8217;d like to lower it, but there&#8217;s a rare hand-bent duplex cyclone exhaust fitted to this GSF1200 that won&#8217;t budge. I&#8217;ll lift it forward and up a bit to keep it looking decent.<br \/>\nThe parts I made: light bracket, oil cooler stepped collar, turn signal collar, threaded rod, and hose clamp.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56044\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1411_R.jpg\" alt=\"DSC_1411_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1411_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1411_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56045\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1413_R.jpg\" alt=\"DSC_1413_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1413_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1413_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nThe turn signal gets hidden when mounted to the light bracket, so I fabricated and welded a bracket on the bracket side. I also welded a quirky bracket underneath the chin area.<br \/>\nLater I pointlessly added some knurling.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56046\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1416_R.jpg\" alt=\"DSC_1416_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1416_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1416_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nA sudden bright idea: the headlight on the light bracket is basically held at two points from left and right.<br \/>\nOnce the fairing is on, wind pressure makes it flap, so I need a restraint. But I thought it would be nice if the fairing angle had some flexibility. Enter the shift rod strategy.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56042\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1419_R.jpg\" alt=\"DSC_1419_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1419_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1419_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nOne rod does the job and allows adjustment. It&#8217;s far easier and more convenient than positioning and welding.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56047\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1441_R.jpg\" alt=\"DSC_1441_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1441_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1441_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nSlack but as straight as possible.<br \/>\nUnless you&#8217;re threading through somewhere really tight, I choose hose that&#8217;s as stiff as possible. The bends are the fittings&#8217; job. Under pressure, the hose wants to straighten out.<br \/>\nI&#8217;m always amazed at how well OEM parts are made.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56048\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1442_R.jpg\" alt=\"DSC_1442_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1442_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1442_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nNo contact even when turning the handlebars\u2014clear.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56049\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1445_R.jpg\" alt=\"DSC_1445_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1445_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1445_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nI fix it with a bracket so it doesn&#8217;t move. Using cable ties to secure spots where a break would be bad is really disappointing.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56050\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1446_R.jpg\" alt=\"DSC_1446_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1446_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1446_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nJust barely clearing my own &#8220;10mm rule.&#8221;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56051\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1447_R.jpg\" alt=\"DSC_1447_R\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1447_R.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1447_R-300x225.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nOf course, the oil filter must be easy to remove and install. You can&#8217;t just keep adding parts. I always think simple and smooth is best.<\/p>\n<p>Writing it up goes in a flash\u2026 hmm.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Additional work: fabricating the oil cooler hose\u2014a simple job, or so it should be.<\/p>\n","protected":false},"author":2,"featured_media":56042,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"pochipp_cv_data":"","swell_btn_cv_data":"","footnotes":""},"categories":[1924],"tags":[156],"class_list":["post-56052","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-everyday-events","tag-gsf"],"_links":{"self":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/56052","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/comments?post=56052"}],"version-history":[{"count":0,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/56052\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media\/56042"}],"wp:attachment":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media?parent=56052"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/categories?post=56052"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/tags?post=56052"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}