{"id":56168,"date":"2016-08-05T19:04:44","date_gmt":"2016-08-05T10:04:44","guid":{"rendered":"https:\/\/www.decoboco.info\/en\/?p=56168"},"modified":"2026-09-24T13:44:49","modified_gmt":"2026-09-24T04:44:49","slug":"z1r-h2-master-tank-bracket-fabrication-digital-temp-gauge","status":"publish","type":"post","link":"https:\/\/www.decoboco.info\/en\/20160805\/everyday-events\/z1r-h2-master-tank-bracket-fabrication-digital-temp-gauge","title":{"rendered":"Z1R H2 Master Tank Bracket Fabrication and Digital Temp Gauge Installation"},"content":{"rendered":"<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56148\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1331_R.jpg\" alt=\"DSC_1331_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nWe&#8217;ve received a request for the ever-popular H2 master tank bracket fabrication and digital temp gauge installation.<\/p>\n<p><!--more--><br \/>\n<img decoding=\"async\" class=\"alignnone size-full wp-image-56149\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610650_R.jpg\" alt=\"P1610650_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610650_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610650_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610650_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56150\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610649_R.jpg\" alt=\"P1610649_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610649_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610649_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610649_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56151\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610648_R.jpg\" alt=\"P1610648_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610648_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610648_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610648_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> I knew about it from the previous owner, but the finish is quite rough.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56152\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1309_R.jpg\" alt=\"DSC_1309_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1309_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1309_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1309_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nThe customer also wants to change the position of the digital temp gauge.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56153\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610653_R.jpg\" alt=\"P1610653_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610653_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610653_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610653_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nIt has a pretty sharp look\u2014perfect marks all around.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56154\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1311_R.jpg\" alt=\"DSC_1311_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1311_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1311_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1311_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nLet&#8217;s start the prep work. First, I&#8217;ll radius the areas that need to contact and chamfer the edges.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56155\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610651_R.jpg\" alt=\"P1610651_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610651_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610651_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610651_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nThe corrosion is severe, so I&#8217;ll polish it. I&#8217;m a bit concerned about the O-rings going forward.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56156\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1313_R.jpg\" alt=\"DSC_1313_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1313_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1313_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1313_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56157\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1314_R.jpg\" alt=\"DSC_1314_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1314_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1314_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1314_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nLet&#8217;s fabricate the mirror holder and weld it in place. The trick is offsetting it outward. If we don&#8217;t, we&#8217;ll run into trouble later when we extend the master tank bracket.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56158\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1334_R.jpg\" alt=\"DSC_1334_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1334_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1334_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1334_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56159\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1336_R.jpg\" alt=\"DSC_1336_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1336_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1336_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1336_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56160\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1315_R.jpg\" alt=\"DSC_1315_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1315_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1315_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1315_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56161\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1318_R.jpg\" alt=\"DSC_1318_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1318_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1318_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1318_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56162\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1317_R.jpg\" alt=\"DSC_1317_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1317_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1317_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1317_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nIt turned out nice and simple.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56163\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1320_R.jpg\" alt=\"DSC_1320_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1320_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1320_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1320_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nThe customer wants the digital temp gauge on the left side and as low as possible.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56164\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1339_R.jpg\" alt=\"DSC_1339_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1339_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1339_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1339_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nBelow it are the fork cap and clutch wire. This is about as low as we can go.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56165\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610656_R.jpg\" alt=\"P1610656_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610656_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610656_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610656_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/> <img decoding=\"async\" class=\"alignnone size-full wp-image-56166\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610654_R.jpg\" alt=\"P1610654_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610654_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610654_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610654_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nThe handlebar stopper is bent pretty badly, so I&#8217;ll weld a small stopper onto the stem side.<\/p>\n<p>When welding to the frame, you need to think it through carefully and not rush. If removal becomes difficult or the weld looks bad, it&#8217;s a pain to undo. It&#8217;s like trying to remove a tattoo you regret\u2014think it through before you work.<br \/>\nOn the stem side, you can remove it when you fix the stopper, and it&#8217;s replaceable.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56167\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/P1610657_R.jpg\" alt=\"P1610657_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610657_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610657_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/P1610657_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nI don&#8217;t want it to cut too much. And for bikes that don&#8217;t open more than 5 mm, you&#8217;ll need to make sure there&#8217;s adequate clearance.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-56148\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/08\/DSC_1331_R.jpg\" alt=\"DSC_1331_R\" width=\"1024\" height=\"768\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R.jpg 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R-300x225.jpg 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/08\/DSC_1331_R-768x576.jpg 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><br \/>\nAnd that&#8217;s how it&#8217;s finished.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>We&#8217;ve received a request for the ever-popular H2 master tank bracket fabrication and digital temp gauge installation.<\/p>\n","protected":false},"author":2,"featured_media":56148,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"pochipp_cv_data":"","swell_btn_cv_data":"","footnotes":""},"categories":[1924],"tags":[115],"class_list":["post-56168","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-everyday-events","tag-z-aircooled"],"_links":{"self":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/56168","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/comments?post=56168"}],"version-history":[{"count":0,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/56168\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media\/56148"}],"wp:attachment":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media?parent=56168"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/categories?post=56168"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/tags?post=56168"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}