{"id":57590,"date":"2016-03-20T20:43:14","date_gmt":"2016-03-20T11:43:14","guid":{"rendered":"https:\/\/www.decoboco.info\/en\/?p=57590"},"modified":"2026-09-24T13:44:51","modified_gmt":"2026-09-24T04:44:51","slug":"gsxr1100l-gale-speed-master-k-factory-large-clutch-release","status":"publish","type":"post","link":"https:\/\/www.decoboco.info\/en\/20160320\/everyday-events\/gsxr1100l-gale-speed-master-k-factory-large-clutch-release","title":{"rendered":"GSX-R1100L Gale Speed Master &#038; K-Factory Large-Diameter Clutch Release &#038; Clutch Hose Fabrication, Rear Master Overhaul Polishing + Rubber Hose Replacement, Cowl Quick Fastener Conversion"},"content":{"rendered":"<div id=\"decob-2809769509\" class=\"decob- decob-entity-placement\"><a href=\"https:\/\/www.decoboco.info\/advertise\" aria-label=\"ad_sample_1456_180_1\"><img src=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png\" alt=\"\"  srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png 1456w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-300x37.png 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-1024x127.png 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-768x95.png 768w\" sizes=\"(max-width: 1456px) 100vw, 1456px\" width=\"812\" height=\"100\"   \/><\/a><\/div><p><img decoding=\"async\" class=\"alignnone size-full wp-image-57580\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8522.jpg\" alt=\"DSC_8522\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8522.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8522-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nTo improve workability, let&#8217;s convert the under-cowl to quick fasteners.<\/p>\n<p><!--more--><\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57581\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8509.jpg\" alt=\"DSC_8509\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8509.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8509-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nSince we&#8217;re making the bottom one a fastener too, we&#8217;ll mill away the nut.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57582\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8510.jpg\" alt=\"DSC_8510\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8510.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8510-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nThis time I&#8217;ll try a slightly different method than before (though it&#8217;s pretty much the same). We&#8217;ll cut a notch in the fastener and shape it this way.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57583\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8513.jpg\" alt=\"DSC_8513\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8513.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8513-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nThis time I fixed it on the back side. With lots of gaps and thin material, welding is quite tricky.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57584\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8519.jpg\" alt=\"DSC_8519\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8519.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8519-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nAfter polishing and painting, the bottom side is done.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57585\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8514.jpg\" alt=\"DSC_8514\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8514.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8514-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nSince the pitch is pretty unusual, we&#8217;ll use a jig and punch it out to create an elongated hole.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57586\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8516.jpg\" alt=\"DSC_8516\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8516.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8516-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nWe only have four stainless pieces in stock, so we&#8217;re putting this on hold for now.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57587\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8517.jpg\" alt=\"DSC_8517\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8517.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8517-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nAfter that, we&#8217;ll fix it with rivets and we&#8217;re done. Since the mating surface is plastic, we use aluminum where the rivets expand. This way the cowl can be installed without any modifications.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57588\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8551.jpg\" alt=\"DSC_8551\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8551.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8551-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nI came up with the idea on the spot, so I made a kit to remove the tandem seat with fasteners.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-57589\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2016\/03\/DSC_8554.jpg\" alt=\"DSC_8554\" width=\"640\" height=\"427\" srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8554.jpg 640w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2016\/03\/DSC_8554-300x200.jpg 300w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><br \/>\nNow you can snap it on and off, so inserting and removing your ETC card should be easier too.<br \/>\nModifications like this would actually be faster if we just drilled holes in the frame, but that approach is too simplistic and often results in disappointing finishes. I think it&#8217;s best not to drill into the frame unless you&#8217;re really sure it&#8217;s the final form.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>To improve workability, let&#8217;s convert the under-cowl to quick fasteners.<\/p>\n","protected":false},"author":2,"featured_media":57580,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"pochipp_cv_data":"","swell_btn_cv_data":"","footnotes":""},"categories":[1924],"tags":[139,91,161],"class_list":["post-57590","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-everyday-events","tag-brake-caliper-maintenance","tag-gv73a","tag-sus-brake-hose"],"_links":{"self":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/57590","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/comments?post=57590"}],"version-history":[{"count":0,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/57590\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media\/57580"}],"wp:attachment":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media?parent=57590"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/categories?post=57590"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/tags?post=57590"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}