{"id":60300,"date":"2015-07-17T20:33:13","date_gmt":"2015-07-17T11:33:13","guid":{"rendered":"https:\/\/www.decoboco.info\/en\/?p=60300"},"modified":"2026-09-24T13:44:42","modified_gmt":"2026-09-24T04:44:42","slug":"kz1000a-sunstar-brake-disc-brake-hose-fabrication","status":"publish","type":"post","link":"https:\/\/www.decoboco.info\/en\/20150717\/everyday-events\/kz1000a-sunstar-brake-disc-brake-hose-fabrication","title":{"rendered":"KZ1000A Sunstar Brake Disc Brake Hose Fabrication Oil-Cooler Modification"},"content":{"rendered":"<div id=\"decob-2686292573\" class=\"decob- decob-entity-placement\"><a href=\"https:\/\/www.decoboco.info\/advertise\" aria-label=\"ad_sample_1456_180_1\"><img src=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png\" alt=\"\"  srcset=\"https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1.png 1456w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-300x37.png 300w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-1024x127.png 1024w, https:\/\/www.decoboco.info\/en\/wp-content\/uploads\/sites\/2\/2025\/04\/ad_sample_1456_180_1-768x95.png 768w\" sizes=\"(max-width: 1456px) 100vw, 1456px\" width=\"812\" height=\"100\"   \/><\/a><\/div><p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3318.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3318.jpg\" alt=\"DSC_3318\" width=\"800\" height=\"533\" \/><\/a><br \/>\nLet&#8217;s upgrade to a Sunstar brake disc.<\/p>\n<p><!--more--><\/p>\n<p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3322.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3322.jpg\" alt=\"DSC_3322\" width=\"800\" height=\"533\" \/><\/a><br \/>\nBasic bolt-on setup. It uses modern BD material and works well with a variety of brake pads.<br \/>\nThe aggressive hole pattern enhances cleaning effect and contributes to weight reduction.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3319.jpg\" alt=\"DSC_3319\" width=\"800\" height=\"533\" \/><br \/>\nAfter just a light test ride, the squealing has completely disappeared. I&#8217;m curious to see how it performs once it&#8217;s fully bedded in.<\/p>\n<p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC08997.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC08997.jpg\" alt=\"DSC08997\" width=\"800\" height=\"533\" \/><\/a> <img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC08995.jpg\" alt=\"DSC08995\" width=\"800\" height=\"533\" \/><br \/>\nSince there may be various types, it&#8217;s reassuring to measure first.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3332.jpg\" alt=\"DSC_3332\" width=\"800\" height=\"533\" \/><br \/>\n<a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3405.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3405.jpg\" alt=\"DSC_3405\" width=\"800\" height=\"533\" \/><\/a><br \/>\nIt suddenly became sharper and the appearance improved as well.<br \/>\n<a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC09000.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC09000.jpg\" alt=\"DSC09000\" width=\"800\" height=\"533\" \/><\/a> <a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC08998.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC08998.jpg\" alt=\"DSC08998\" width=\"800\" height=\"533\" \/><\/a><br \/>\nWhen replacing the disc, we definitely want to replace the pads too. Let&#8217;s clean everything while we&#8217;re at it.<\/p>\n<p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3324.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3324.jpg\" alt=\"DSC_3324\" width=\"800\" height=\"533\" \/><\/a><br \/>\nDimensionally there were no issues, but when doing a trial fit, the disc sticks out about 1 mm.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3329.jpg\" alt=\"DSC_3329\" width=\"800\" height=\"533\" \/><br \/>\nUsing the chain side as reference, we push the caliper outward with a spacer. Newly fabricated from A7075.<\/p>\n<p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3397.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3397.jpg\" alt=\"DSC_3397\" width=\"800\" height=\"533\" \/><\/a><br \/>\nSince the seal contacts it, we went with hard anodizing.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3328.jpg\" alt=\"DSC_3328\" width=\"800\" height=\"533\" \/><br \/>\nThis looks pretty good now.<\/p>\n<p><a href=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3336.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3336.jpg\" alt=\"DSC_3336\" width=\"800\" height=\"533\" \/><\/a> <img decoding=\"async\" class=\"alignnone size-full wp-image-0\" src=\"https:\/\/www.decoboco.info\/wp-content\/uploads\/2015\/07\/DSC_3334.jpg\" alt=\"DSC_3334\" width=\"800\" height=\"533\" \/> We also laid out the brake hose simply and cleanly.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Let&#8217;s upgrade to a Sunstar brake disc.<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"pochipp_cv_data":"","swell_btn_cv_data":"","footnotes":""},"categories":[1924],"tags":[115],"class_list":["post-60300","post","type-post","status-publish","format-standard","hentry","category-everyday-events","tag-z-aircooled"],"_links":{"self":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/60300","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/comments?post=60300"}],"version-history":[{"count":0,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/posts\/60300\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/media?parent=60300"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/categories?post=60300"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.decoboco.info\/en\/wp-json\/wp\/v2\/tags?post=60300"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}