Z1000A1 NGC Engine Exhaust T-REV Tire Replacement Newtech Oil Change and More

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Let’s install the crankcase breather parts “T-REV” cleanly.

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We bend the stainless steel pipe with a bender, working it gradually. It’s quite high-performance, so it doesn’t collapse easily. If you heat it to bend it, it’ll discolor, and removing it is a hassle. Whether you have the right tools or not makes a big difference in speed and quality of fabrication.

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The hose fits in, so let’s inflate it with a bead roller.

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Larger sizes need larger shears, smaller sizes need smaller shears. We only have the smaller ones, though…

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We fabricate a stand to mount the T-REV on. One spot melted a bit—consider it a quirk of the process…

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The configuration turned out like this. After all that deliberation, it’s not that complicated—my apologies.

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Rising from the case at 90 degrees

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Routing around the oil cooler hose at 120 degrees

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Mounting on the base and securing it lightly.

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We route it back to the carburetor and draw it in again. If the installation just stretches out with hose and gets secured with zip ties wherever feels right, it looks a bit sad. So we’re being more thoughtful about it.
Next time, maybe we’ll use French-made hose clamps.

 

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