RVF400 Flat-Rate Motorcycle Inspection Front maintenance (Fork OH) Brembo master cylinder installation and more

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Let’s install the brake hose neatly to match the motorcycle.
Just because it’s a mesh hose doesn’t mean you can force it to bend at nearly 90 degrees.

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First, we’ll fabricate a plate to secure the T-FIT. If it just hangs loose, it’ll rub and get scratched all over the place. I also don’t think cable ties are adequate.

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It’s not quite as clean-cut, but it’s done.

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Of course, the racing stand won’t fit as-is—a shame. It’s a common story: swap in aftermarket parts and workability suffers significantly.

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We’ve laid it out smartly with a gentle curve.

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With clip-on handlebars, the layout is even tighter, so simple is best.
Choose fittings that let you run the line exactly where you want it.

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This way, there’s no problem turning left, and it won’t interfere with throttle cable movement.

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Excess length below the fitting is a sign of poor work. Keep it to just one or two threads.

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We’ll fabricate a brake master cylinder tank bracket. We had a bender roughly bend some SUS304 round stock, and now we’re cutting it to size.

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Skipping ahead: we welded on a machined spacer, then cleaned off the heat discoloration and polished it to a uniform finish.

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The owner wanted the larger tank, but the water temperature gauge would be completely hidden and the fairing duct is in the way. Since we can’t mount it in a clean location, we’re going with the smaller one.

 

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Turn it left

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or turn it right—no problem either way.

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We haven’t trimmed the excess below the fitting yet, but you’ll all start noticing this kind of waste too. The RCS master has a 90-degree nipple, so we’re converting it to straight—parts are on order and we’re holding for now.

 

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Next: the owner wants the top box to be easy to remove and attach. He provided a tandem seat base for us to work with.

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Hmm… the base material is pretty rough, as expected.

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You can use this for anything. Really. The material looks clean now. That gets us motivated.

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Since it seats solidly on the surface, four M6 bolts are more than enough.

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Now touring is easy.
We’re on hold until the parts arrive.

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