VFR750F (RC24) Interceptor AMA Replica Various Modifications

This week I’ve been going to inspections constantly.

My iPhone arrived too, so I’m learning how to use it~

An account I created ages ago was causing problems, and I’m still figuring out what to do about it.

Now I can use the GoPro app and apps that didn’t work before~ I’m really happy about it.
I was basically using a flip phone plus a tablet, but I’m amazed at how most people manage to operate such a small screen~

I feel like I’m wasting time on it~ Anyway~

This is the third grip I’ve been agonizing over… (seriously)

They’re shorter than the catalog dimensions… (seriously). There are differences from what I imagined

After all, it’s Suzuki… Suzuki type. (The OEM stuff is a hassle.)
Ariete grip OEM-RR SUZUKI Black 02623SS

The rubber feels a bit harder than the genuine Suzuki version. Grips are deep~
Consumables are fun to try different ones. (Though it’s sad when they wear out)

3M SAFETY-WALK Anti-Slip Tape Type F Clear

applied to the handlebar side for grip. It’s working pretty well so far.

That’s how it turned out.

Going back to the fender mounting from a while ago.
I had it temporarily fixed, but… let me do this properly.

The spec calls for a stepped bolt, but finding one is a hassle, so I’ll press-fit a sleeve.

Tightening plastic with a metal bolt is sketchy.
• Tighten too much and it cracks
• Too loose and it falls out
• Plastic shrinks and loosens

The safe bet anyone can rely on is tightening the bolt until you feel that “click!” of torque. I think.

I’ll secure it with an A+B+C strategy. C=double-sided…


This way I don’t need tools on the back side. (Just remove the M6 from the front and you’re good)

I also did quite a bit of aggressive machining on other parts.

Let me fire up the engine for the first time in a while~ ♪

It started surprisingly smoothly. That’s the benefit of indoor storage and a fresh battery.

( ,,`・ω・´)ンンン?
Smoke was billowing out from under the seat… The generator connector is hot.

The wiring is hot too. Hmm? I wonder if this timing was good.

It’s pretty messed up… Let me peel it back and check inside.

Only the base is damaged; the inside is soft and seems okay. The connector is where the heat built up.

The generator side looks a bit problematic.

It smells like an old part. I should replace this with a modern one too.

If it’s the same shape, I have it in stock, so no worries.

I want to install the choke wire, so I’m removing the tank.

That’s quite a masculine air cleaner box. Amazing!

I used a Suzuki switch (with choke lever), so I went with Suzuki wire.

But then it doesn’t fit on the carb side → I have to modify the wire → modifying consumables causes future problems → so I make an attachment.

Lathe, mill, welding, and gun coating—it’s surprisingly labor-intensive.

That’s how it turned out.

I want to improve the battery mounting a bit more.

Version 2.
I made version 1 yesterday, but… it was so bad that I made it a bit better.

By the way, it’s titanium (grade 2). Super lightweight.

That’s how it turned out.

Since I’m gluing sponge on it, the size is a bit larger to account for that.
Polyurethane round belt I think 3φ is the best for ease of use.

https://www.decoboco.info/20200404/video/%e3%80%90maintenance%e3%83%bb%e6%95%b4%e5%82%99%e3%83%bb%e3%83%a1%e3%83%b3%e3%83%86%e3%83%8a%e3%83%b3%e3%82%b9%e3%80%91%e3%83%9d%e3%83%aa%e3%82%a6%e3%83%ac%e3%82%bf%e3%83%b3%e4%b8%b8%e3%83%99%e3%83%ab

I don’t like the tankless design, so I’m removing this.

The V-Strom tank from the other day was nice~ To be continued.

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