Z900RS (Z1) Inspection: Non-Running to Service

GoPro 9 just came out, didn’t it?

Right now I’m not interested at all… honestly, even the GoPro 7 is plenty good enough, I think.
Anyway, I can’t keep going off on tangents like this. It’s gotten cooler—perfect weather for bikes, right?

The year-end will be here before we know it, so I’m moving at a snail’s pace to hurry up.

The Watanabe bracket happens to be in just the right spot, so we’re going with the “turn it on” strategy.

Titanium plate plus shearing cut and spot welding—we’re going for a time-saving approach.
Contouring away with the grinder—
Blasting with the Belsan is rough.

Even though the tape isn’t visible, if you finish the edges with an R profile, it looks like “wow, this is like the stuff they sell!” and your motivation to apply it goes up a few percent.

King Jim Label Writer Trimmer RT36W It’s really handy.
By the way, you can use it on inspection stickers too!

3M Dual Lock Fastener 25.4 mm × Cut-to-Length [SJ-4570]
Rakuten is easy to buy from.

The merits of the SJ-4570 are “thinness when joined, balance of bonding strength, and minimal adhesive residue.”

• Thinness when joined: Other dual locks tend to add some thickness.
• Balance of bonding strength: It’s not too strong, not too weak—it clicks together with a satisfying snap.
• Minimal adhesive residue: Cleanup when you peel it off is really easy.

I’ve used a lot of dual locks, but for my purposes, this is the best one so far.

0.05–0.10 mm is pretty tight tolerance… the shims sold are in 0.05 mm increments.
Some bikes spec up to 0.15 mm.

Valve clearance that’s too tight is the worst.
Too loose is no good either, but… you want it just right.

It’s rare to see something this clean. It’s really shiny and I’m amazed.

I cleaned it up a little bit.

I didn’t want to share the battery terminal, so I moved everything.

After that, we issue the registration certificate, take it for a test ride, and if everything checks out, we’re done.

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