⑱ Starting from the frame: KZ1000/KZ1000MK2/Z1R. Electrical system plate fabrication and more


When you gather all these parts, it’s exhilarating! You’re shocked when you add up the cost! The world has become so convenient with lighter, smaller things, hasn’t it?


Parts to install.

• PAMS Uotani SP2

• Okada Projects V-PLUS (step-up kit)

• Okada Projects Plasma Booster (multi-spark)

• Motogadget M-UNIT (older model) ← There’s a reason I chose the older model. More on that later.


• PAMS MOSFET regulator

• SHORAI battery


• Kawasaki Ninja H2 left handlebar switch

• Some off-road bike right switch


• CB1100 SC65 starter relay

• Motogadget M-LOCK

• Ape electronic horn


That’s about all the electrical parts there are. If you cut back on Okada Projects products, there’d be even fewer. I thought, old bikes are great!

The amount and layout of harnesses in old bikes had a lot of waste from a modern perspective, and there were various shortcomings. There are reproductions available, but since they have to be made equivalent to the originals, it’s tough on the sellers too.


I had some stock on hand, and since it’s the same as the GS1000S, I went with this.

Left-side consolidation would have been nice too, but there was the kill switch issue… It comes with a mirror holder, which is nice.


Starting with the inner fender. It needs to be three-dimensional or there’s a risk of tire contact. When I searched around, I found images of people using flat panels, but do they not have contact issues?


Since my fabrication skills are very low, I proceeded with a puzzle-style approach that’s hard to mess up.


Barring the legs before extending them!


Time passes… evening. I laid it out like this.


Everything consolidated under the seat. Nothing visible from the side.


The SP2 will be two-tier. The MOSFET goes in a cool spot near the sensor stand.

After that, I’ll hide it so it’s not visible from the side, cover it with a lid from above, and make it removable with a one-touch pop!

Hmm, a full day… was it fun?

 

 

  • Copied the URL !