GSX-R1100K Brembo RCS Brake Master SUS Mesh Hose fabrication and more

P1590054
We’ve been shifting toward bolt-on custom shop work lately.

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First, let’s use genuine Brembo and change the angle straight. The angle is a bit hard to set lower.

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We’ve been making nothing but these lately, so we’re getting fast. We bend SUS304 on a bender—tight fit.

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We’ll replace the left one down the road.

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I notice quite a difference in master cylinder position, but for now this will do.

P1590103
We fabricate SUS mesh brake hoses. Ours run nearly double the price of off-the-shelf parts. We make them to fit each bike, taking finish and serviceability into account.
T-FIT flopping around on zip ties looks sad, so we install a fixed bracket. The front stand should be able to come up.

Push rivets lock the bracket in place.

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The rest is the usual stuff, so I’ll skip it.

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If you don’t force an awkward layout, you don’t need to secure the hose.

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I basically avoid banjo bolts and use fittings instead, so the per-part cost adds up. Off-the-shelf hoses are usually banjo type, aren’t they?

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When you force-fit it like this, you can imagine how long it gets. Well, that’s what happens when you bolt on parts as sold.

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Since this wasn’t the right time to fabricate a new hose, we kept it short.
Done.

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