② GSX-R1100K Inspection – Gale Speed Radial Master SUS Mesh Hose Fabrication – Oil Cooler Replacement – And More


Let’s make a brake hose.


First, lift the front and fully extend it. This is nearly the maximum length, so we’ll fit it in this state.


First, the bracket that secures the TEE-FIT. The thinking is that for a branch like the TEE-FIT, using a cable tie feels a bit sad.

These days it’s SUS304, but back in the day it was 5052 plus pop rivets. Pretty clunky, right?
Nuts on the back side are the worst, so maybe a cable tie would be better after all.


↑ A long neck like that is pointless.


One or two waves is plenty. It depends on the location, so please be careful.

We cut with a press, so we can keep it within 0.3–0.5 mm.


Done in no time. Due to material constraints, just the brake line.


It’s nice when you can use a front stand.


It’s better to have it contact smoothly toward the TEE-FIT without any sharp angles.

You can’t do this with off-the-shelf brake hoses.
It’s not talked about much, but it’s probably a cost issue. Sometimes customers ask for custom off-the-shelf hoses, but the length and fitting direction can only be matched on the actual bike.

It makes sense that customers who buy and DIY-install hoses can’t get them to fit properly. The layout is surprisingly tricky.


I think a nice loose drape is the way to go. It’s understated curved beauty.


I made a master tank bracket.


That mask is super visible now… thinking back, the old mask wasn’t visible at all, was it?


I tried to make it as symmetrical as possible left and right. That’s all for today!

 

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