Gasoline seeping subtly: used GSF1200 BST36φ carburettor—the unexpected culprit.

I thought it wouldn’t be a big deal, but this year it’s not looking so easy either.

It’s seeping steadily. Isn’t it super cold today?

I wondered why it was leaking, and when I looked closely…

there was a crack. No wonder it’s leaking.

Outside and inside. I thought I’d skip drilling the mounting surface, but I ended up drilling it anyway.

The plan is to dig it out with a fine rotary tool and fill it in.
Lately I’ve been using J-B Weld AutoWeld Super Strong Adhesive AW-20Z 26.8g×2

Liquid gasket and adhesive should be used in small amounts—small amounts…
There’s about a 92.65% chance it’s already gone by the time you need it.

I wait a few hours for it to partially cure, then shape it with my finger.

Then I sand it down and we’re done. (The outside and inside are left as is.)

I polished the brass and replaced the seal.
For a carburettor that’s been sitting for about ten years, watch out for fuel joint seal issues.

The fuel level adjustment was also requested, so I checked it, but all four are running pretty high.
Plus they’re super unstable—the fuel level won’t drop properly and isn’t functioning right?

I swapped things around to figure out what was going on and managed to get it sorted (two and a half hours).

After all that work, I didn’t want it to leak, so I watched it for about two hours with the fuel valve on.
It held up perfectly.

Man, that was rough. Really rough.

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