GSX-R1100G Oil-cooled maintenance

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GSX-R1100G oil-cooled maintenance work.

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Condition appropriate for the year. This is a part that requires careful attention—skimping on maintenance can cause the case to wear down.

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The generator damper still had some flexibility.

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The crimp was burned. This is a critical spot since it carries a steady amperage load.
Even with a terminal connector, there isn’t full contact across the surface.

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The mating side was in bad shape too, of course.

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I think it’s good practice to keep the shape close to the original. Casual modifications often cause problems down the road.

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The cam showed almost no scuffing—excellent condition.

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All the plugs are black, which is concerning. The cap seating is inconsistent. It helps to measure the cap depth before screwing it in.

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Synchronization was spot-on. Work complete.

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