GS1200SS Oil-Cooled Maintenance

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The other day we did rear maintenance and such. This time the customer asked us to handle oil-cooled maintenance.

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The generator damper had already hardened completely. When this wears out, the engine gets pretty loud, so you notice it right away.
In this condition, I think the effect will be dramatic.

 

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The engine damper is also worn and quite hard.

 

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There’s little benefit to installing the early model, and we can improve serviceability and use shorter mount bolts with the later model, which doesn’t need a nut, so we’ll swap to that.

 

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We’ll remove the front hanger, clean it, and install it in a way that doesn’t put strain on the assembly.

 

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The engine slider has damage.

 

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We’ll slice it thin with a metal saw.

 

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The bent base plate

 

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We corrected it with a hydraulic press. Even correcting both takes less than five minutes. I think it’s better in many ways going forward when the areas we service look nice.
Having machine tools and such versus not having them makes a huge difference in the time it takes.

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