GS1000S SUS Sidestand Fabrication

DSC_5996
Now that I’ve got various preparations in place, I can finally get started. First, I’ll fabricate the sidestand from scratch.

DSC_5978
I have a bender, so I can bend it with a quick “heave!” I generally don’t like heating and bending by hand.

DSC_5980
The shape of the foot is still giving me trouble… This is how it looks for now.

DSC_5981
The stand extension leg is also bent with a quick “snap!” from SUS stainless and installed.

DSC_5987
I’m trying to make it easy to deploy and prevent it from rubbing… the challenges never end.

DSC_5986
The swingarm is from an RGB500 factory replica with added stabilizer, so I had to puzzle over the layout, but I managed to make it work.

DSC_5992 DSC_5988
The heel is still lifting slightly… it’ll wear in over time. I’m stopping here for now since I’m going to change the return spring to a double. A double with a lower rate is better than a single with a high rate—it’s easier to deploy, and if one spring breaks, you can still manage. Safety and peace of mind come first.

DSC_6001
I keep having to remake everything. I made the right cover with too sharp an angle, and it doesn’t look quite right.
Looking back at parts I made a while ago, I really cringe now.

DSC_5998
Is it just me, or does the “superbike replica” look feel a bit painful now that I’m getting older?
Maybe I’ll go back to a plain spare cowl… I’ll take my time and work on it bit by bit.

  • Copied the URL !