GS1000S Muffler Stand Fabrication

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We’re fabricating a muffler stand using Suzuki rib stock.

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We made a collar cut at an angle and polished it.

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This is a used torque rod from a GSXR series. I wonder if this material is sleeping somewhere. We’re polishing it before welding to remove the anodize.

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Getting a tight fit and proper alignment makes the finish look much better.

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We bent it to fit the shape with a soft touch, did the final polish, and we’re done!

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It’s a bit sad that the rib stock is rough.

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We broke the edges with a 4R radius. Adding radius makes it feel softer and looks nice.

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A 54mm diameter tail pipe looks thin visually. Maybe I’ll make it 60.5mm diameter with a prawn bend.
Back to work!

 

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