GSX1100S Muffler Repair

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The tail pipe side bracket broke, so let’s fix it.

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The existing bracket broke and curled up, so we’ll make a patch and keep costs down.

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The shape is distorted, so we’ll reshape it to make repairs easier.

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Let’s apply the patch and weld it.

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Since we’ll be grinding it down, I’ve applied plenty of weld buildup.

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If holes or voids appear, we’ll need to try again.

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We planned to apply a patch, but since we also need a support structure and making it floating would just cause it to break again, we went with a band-style mount instead.

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We fabricated a simple connecting bracket,

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and the right side might be less prone to loosening. Here’s how it looks.

 

 

 

 

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