GSX-R1100 Flat-Rate Motorcycle Inspection, Tire Replacement, Deco-mainte, D.I.D ZVM-X & Sunstar Service Kit +

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The parts have arrived, so let’s continue.

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Well, we could just keep two keys and use them as is, but…
Carrying two keys feels wasteful. Let’s transplant the cylinder.

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The bottom is a lock plate held in place by spring tension. Push it in and pull, and it slides right out.

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I polished it a bit and swapped them over.

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We’ll replace the petcock with a new one too. Let’s clean the surface first before assembly.

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A copper gasket on the flange cap is the safe choice.

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The sensor is dead, so I cut it out.

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It’s dirty, so let’s polish and install it.

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The chain and sprocket replacement is complete. I’ll check the inner width and set it to a close value.

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This year model uses two beta pins. With the 1200 series, it becomes a slightly more convenient pin, so I’ll use that.

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Continuing with Deco-mainte. The pedal is stiff too. Since it’s treated with Teflon, it works fine without lubrication. If there’s oil, it provides rust protection, so let’s apply some.

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Brembo levers rust easily, but this one looks pretty good. After polishing, there’s minimal play, so I reused it.

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The filter turns pitch black the moment you put it in. It must not have been cleaned in ages.

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The throttle is… round? That’s unusual.

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First time seeing one.

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That’s a pretty old holder. There’s no OFF stopper, so I added one.
With a stopper, you get a solid “click!” when you turn it OFF. Plus, the throttle play is no longer just balanced by return spring, so the feel improves.

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The tank rust was severe, so let’s check the carburettor too.

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At first glance, it looks pretty rough.

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There was a suspicious smell, and I was right—three out of four are broken.

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While I had them out,

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I polished them. I think they’ll resist corrosion better than buffing.

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There was some powder rust inside.

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I’ll just replace the O-ring on the float valve. If we replace that, we shouldn’t get overflow.

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Let’s feel the rubber elasticity of the taper and check it. Anything too hard gets rejected.

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After that, check if the rear pin springs back, and we’re good.

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JR9B, huh? I’ll drop the heat range to JR8B.

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The stand was pretty sticky too.

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We’ll replace the fluid and call it a day.

 

 

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