GSX-R1100L K Factory large-diameter clutch release piston replacement, wheel painting (Nishimura Coat Grizzly), Newtech oil change

The customer also wanted the wheels painted, so we kept the bike on deposit.

Time is running out fast with Golden Week approaching. . . Actually, it’s still February and we’re already swamped with work requests like this—a bit discouraging.

The unseasonably warm weather isn’t helping either. . .

I cleaned it up quickly. (5 minutes)

We couldn’t ship it as is, so I cleaned it up, packed it, and sent it out.

The inside of the sprocket cover was dirty, so I soaked it and will wipe it down later.

The banjo fitting is super close—or rather, it might hit. You should give it a little clearance.

I’ll replace the plate and knock pin as well.

It’s better to polish the rod a bit first and then set it to slide smoothly.

Sometimes one won’t come out, so it’s like, what the heck?

It gets a bit bigger. Don’t expect a dramatic weight reduction—just so you know.

Pretty rough buildup, huh?

Everyone’s release pistons look like this. . . .

Even with new parts, I disassemble once and apply CCI MR20 Metal Rubber

and assemble with the belief that it’ll be a bit smoother.

I applied Gun Coat to the shaft and collar.

Oil changed to Newtech NC50 and oil filter.

Now we’re waiting on the wheels.

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