BMW GS1200 Heel Guard Fabrication

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A heel guard fabrication request.

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Let’s move right along. Whoa! Take a closer look—isn’t that titanium? We’ll weld the muffler-side flange nut to secure it. The argon is really running low again… I really need to order more soon.

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Piercing a hole and flaring isn’t the only way to flare. The largest rib at the very back gets flared first with a large flaring tool, and then we cut out the sheet. There are all sorts of techniques to use.

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Since the sheet alone couldn’t cover everything, we bent a round bar and welded it on. To avoid marring the appearance, we kept it simple and didn’t let the back bead show.

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Then we installed it and we’re done. Since it points quite far down, it turned out surprisingly understated, I think.
Custom shops are usually good at this kind of work. We’re not great at it, so please don’t ask us too often.

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