GSX-R750 GR71F Chassis Total Maintenance and Other

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Today we’re preparing for a brake master cylinder replacement.

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But first, since the caliper is brand new, there’s one extra step.
We remove the piston, apply metal rubber, and reassemble—this speeds up the break-in.

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We’re replacing the master cylinder with our favorite Brembo semi-radial master.
I thought the semi-radial might clear it, but I was wrong. The usual meter bracket interferes.

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First, we cut away the light bracket.
Next, we do the same on the meter side.

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We fabricate new steel pieces where we removed material, then fit and weld them along the pipe.

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We didn’t make the welds too deep.

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Even though we stripped the surface, the material seemed off—it sputtered and took extra time.
It looks a bit rough, and I apologize for that.

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At first glance, it looks stock.

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It works fine whether you’re braking or accelerating, so no worries.

It was a bit easier than a standard radial, actually.

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The ETC antenna was loose, so we made a bracket for it.

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That’s about it.

Progress is slow, isn’t it?

 

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