KZ1000A Inspection, Electrical System Organization, Deco-mainte


Inspection, Deco-mainte, and electrical system organization work requested.


There are unused wires and the ETC/Watanabe placement seems wasteful.
Since motorcycles have limited space, making effective use of it and keeping things simple with good serviceability is ideal.


Since we’re using thin sheet metal, we bend and burr it to make it stronger. The nub in the first image is a rotation stopper.


Polished and complete.


In this era, the rectifier (AC to DC converter) and regulator (voltage control) are separate units. When they become one, there are extra wires, so we remove the unnecessary ones.


Despite the layout deliberation, the wiring system turned out less impressive than expected.


Using a PAM turn signal relay to unify the hazard and turn signal relays. The square shape makes placement easier. (With STD wiring, you need to bypass it.)


Fuses and relays fit firmly into the terminals, keeping everything simple.


The ETC card is easy to insert and remove, and it saves space.


This is how it turned out. We later changed it to a Shorai BT.


Liquid batteries emit dilute sulfuric acid gas and fluid, so they’re not very welcome. The Shorai BT is lightweight, maintenance-free, and holds a charge well.

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