GSF1200 Repair and Modifications

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Thanks for your patience. Let’s tackle the repairs and modifications one by one.

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We’ll replace the stem with a machined one.

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Since we just replaced it the other day, it’s still in great condition. We’ll reuse it.

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I’ll pack it with NC100 Newtech grease.

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When replacing the top bridge, you have to check the thickness first, or the protrusion will change even if everything else stays the same.

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I have a used step bar in stock, so I’ll give you that.

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Should I replace the SDA seat frame too? Well, this damage looks like it might be fixable…

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I have a special clip-on handlebar, so I’ll fix everything at once.

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It’s not an area that takes much stress, so it’s fine.

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I’ve fixed this one too.

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We’re swapping the meter for an AIM-MXL, so I’ll install a speed sensor bracket.
The welding on the cast part is a bit bumpy. Sorry about that.

The lower position looks better, but the upper position is easier to service. After thinking it over, I went with the upper.
I chose upper because when it’s lower, I’ve had trouble with it catching on the racing stand—it takes extra care.

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I’ll secure the sensor with a chin-hook bracket. You can remove it from the side too, so it’s really convenient.

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Here’s how it turned out.

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Temporary relocation is done. I’ll handle the wiring next.

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This is a headlight optical axis bracket that also serves as a brake hose bracket.
After some thought, here’s what I came up with.

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I drilled one hole on the stem side. Here’s how it looks.

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Not related, but the exhaust pipe has a nice luster—looks really good.

Putting this on hold for now.

 

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