Ducati 900SS Carburettor Maintenance and Oil Line Replacement

DSC_9462
Basically, we don’t accept any work on foreign bikes. The reason is parts availability, whether manuals exist, and the concern that special tools will become essential as we progress.

P1590867
This is a BST downdraft carburettor that we’ve never worked on before.

P1590868 P1590869
There’s a lot of debris in here, isn’t there? I wonder what it is.

P1590876 P1590877
Some of it’s melted a bit…

P1590878
P1590879
The float chamber is in good condition with no rust.

DSC_9463
Since polishing isn’t necessary, we’ll leave the shaft in place.

P1610004 P1610003
The starter valve has a shape we’ve never seen before. And it’s plastic…

P1610005 P1610006
This is the fuel joint section. It’s cracked. This is where the O-ring connects, so it won’t directly cause a leak, but of course it needs to be replaced…

P1610010 P1610011
We don’t replace the float valve very often. We keep using it as long as it hasn’t worn down to a step, or if the spring action on the pin inside the float arm isn’t acting up.
But we do need to check it. Overflow is sometimes caused by the float valve, but I think it’s more often something else.

P1610001
The plastic can be polished too. It came out nice and clean.

DSC_9522
We also polished the float chamber. We checked the fuel level and adjusted it left and right.

P1610016
P1610017
Let’s synchronize them. During adjustment, the front bank was leaking current and it hurt.

P1590881
We’ll also replace the intake manifold.

P1590882 P1590884
We’ll clean up the fine details too.

P1610015
No looseness or cracks, but the line is slightly oily.

P1610013
I have a new one on hand, so I’ll give it to you. I’m glad I didn’t throw it away for once.

P1610012
The battery positive terminal is some odd original part, so we’ll swap it for an angled one. If you take the battery positive lightly, the bike can catch fire easily, so you need to be careful.

After that, we’ll take it for a test ride and it’s done.

  • Copied the URL !