Bandit 1200 Inspection D.I.D ZVM-X & Sunstar Service Kit+ Top Bridge Replacement

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Inspection D.I.D ZVM-X & Sunstar Service Kit+ and top bridge replacement request.

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The protrusion may change, so verification is essential.

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It becomes sloped shoulders, so this width is not a reliable reference.

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From the stem shaft lower side to the fork top surface was pretty much spot on.

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Stainless steel bolts are included, but I’ll swap them for electroless nickel-plated steel.
It’s risk mitigation for the future.

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The original OEM chain from the factory is at the end of its life.

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We’ll clean all the parts and prepare to welcome the new chain.
Cleaning up the chain slider too feels really nice.

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We don’t use much brake cleaner; wiping is the main approach.

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The sprockets are polished clean too. The finish quality shows in the details.

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This time I went with standard steel for the rear.

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I’ve also stocked black chrome.

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It’s good to check the inner and outer widths and match them accordingly.

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I always go with D.I.D for chains. It rolls smoothly the moment you install it.

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The muffler position is asymmetrical left to right, so I adjusted the installation to align it. The left side needs to stick out an extra 40mm, so I made a spacer. I also polished the small parts while I was at it.

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The Bandit 1200 puts out surprisingly good light output. Tomorrow we head to inspection and we’re done.

 

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