GSX-R1100K Yoshimura Duplex Chamber Inspection Engine Damper Replacement Shell Advance Oil Change Headlight Rattle Repair ETC Lamp Not Illuminating

Finally, the weather is becoming perfect for riding bikes.
From here until the rainy season is the real test, so please ride it plenty.

As always, the GSX-R1100K is sparkling clean (‘;’)
I’ll be doing various small maintenance tasks along with the vehicle inspection!

Today’s Maintenance Log

Vehicle: Suzuki GSX-R1100 (K model)

Features: A 1989 monster machine equipped with an intense 1127cc oil-cooled engine.

Work Details:

  • Inspection of the classic masterpiece muffler **”Yoshimura Duplex Cyclone”** currently installed.
  • Exhaust pipes (※polishing the exhaust pipes or replacing gaskets, etc.).

Importance of Inspection: The welds on the duplex chamber (bypass tube) are prone to cracking and exhaust leaks due to years of heat and vibration, so regular professional inspection is essential.

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Engine oil is Shell Advance 4T Ultra

The air cleaner box keeps the engine oil nice and clean, which is great.
I’ll replace the engine damper during this time.

Oil-cooled 750/1100/1200 all compatible 11681-49G01

This is the later model damper. This one is 11681-49G01

株式会社ヒロチー商事 楽天市場店
¥3,667 (2026/09/21 11:36時点 | 楽天市場調べ)

The old one was in good condition too.

I polished it thoroughly before reassembling (*´ω`*)

The headlight rattling is due to worn plastic bushings

Remove the headlight and replace 1 bushing and 2 plastic nuts *per headlight
Just replacing these will significantly reduce the rattle.

Since these are somewhat specialized plastic parts, I think you should get them early.

35152-05C00*4 plastic nuts
35162-04A00*2 plastic bushings
The rattle is now completely gone (*´ω`*)

Be sure to adjust with a headlight tester.

株式会社ヒロチー商事 楽天市場店
¥112 (2026/09/21 03:35時点 | 楽天市場調べ)

The ETC lamp not illuminating was due to a broken wire. Replaced with a Daytona masterpiece

It had broken from vibration after being crimped. Please don’t use 0.2 or 0.3 sq wires like that…

Daytona Mini Fuse Holder (96231)

By using this, it becomes a mini fuse and can be mounted on the panel with a 5φ hole.

デイトナ(Daytona)
¥421 (2026/09/21 11:36時点 | Amazon調べ)

Just drill a 5φ hole and it snaps right in place.
Labeling what fuse it is will make future work easier.

Use P-TOUCH which is resistant to solvents *Tepra won’t work

Brake fluid is Golden Cruiser DOT4

I’ll replace the front and rear brakes and clutch thoroughly. *I forgot to take a photo of the rear ( ;∀;)

Wait… the duplex chamber G/K is missing?

For some reason, only #1-4 are missing.
Did I forget to install them? Were they defective? Did they blow off? One of those.
I’ll check on this while I’m at it.

Chamber Stopper 123-001-0000
Chamber Spring 124-001-0000
Chamber Gasket 126-001-0000

I removed it and wet blasted it. It has a kind of titanium-like finish now~

There was a hole in the right chamber, so I repaired it.

One spring was all stretched out ( ;∀;)
Losing a chamber is a big deal, so it doesn’t cost much—I recommend checking it every few years~

That’s all cleaned up nicely.
Now it’s just the vehicle inspection and we’re done~

Inspecting a Legend: Yoshimura Duplex Chamber on a Suzuki GSX-R1100 (K).

Vehicle: 1989 Suzuki GSX-R1100 (K model). The ultimate 1127cc oil-cooled monster. Work: Inspecting the legendary Yoshimura Duplex exhaust system and servicing the exhaust headers. Details: This bike is equipped with the iconic Yoshimura Duplex exhaust, which uses crossover chambers between the headers to boost mid-range torque. However, due to intense heat and engine vibration over the decades, these welded crossover tubes are prone to cracking and exhaust leaks. I carefully inspected the welds for any signs of damage and serviced the exhaust gaskets to ensure everything is perfectly sealed. Verdict: The exhaust is in great condition! Firing up the 1127cc oil-cooled engine with that deep Yoshimura growl is an absolute thrill. Preserving these classic parts is a crucial part of vintage motorcycle maintenance.

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