Z1000LTD Flat-Rate Motorcycle Inspection Switch Replacement

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Z1000LTD inspection and switch replacement request.

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Ultimately we had to remove all the covering and understand the internal branching. It looks like there will be fewer issues once we can see it clearly.

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Honestly, the original design is pretty cryptic. The switch body grounds to the ON position with a strong structure—hmm.

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The hazard button is touching the nice RODS tank. We got approval, so we’ll add a stopper.

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On the left side only, we’ll lightly weld on a small piece like this and add it. After that, we can gradually grind it down and increase the cutting angle if needed.

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The wiring throughout is giving off some dangerous vibes.

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We’ll organize it lightly for now. If we bundle the ETC and other items too, it should look cleaner.

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When we checked during inspection prep, the light won’t turn off—why?

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I thought it was blue or blue, but it’s actually correct.

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Following the right side, the necessary wire is dead. Probably the connectors got roughed up during import.

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Top three photos are the old switch. Boy, the design is old, isn’t it? We’re heading to inspection on Wednesday.

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