A Phantom Gem! Complete Overhaul & Analysis of the AP Racing CP3485/CP3389 Monoblock Calipers

I thought everyone’s dream was the AP RACING monoblock caliper CP3485, but??
CP3489? I wonder what that is… If anyone knows more details, I’d appreciate any information.

These are my personal possessions and I have both 40mm and 90mm versions (*´ω`*)
But recently I realized “I have no bike to put them on”…
If I could get the machined fork from the OW01 kit, things would be different…
Lately, I’ve been getting more like an old man and “have zero interest in customizing” .
So I’m gradually decluttering like this.

Today’s Maintenance & Analysis Log

Today’s Star: The phantom brake part **”AP Racing CP3485 / CP3389 Monoblock Calipers”**.

What Makes This Part Special: A “machined single-piece construction (monoblock)” with no bolts at the mating surface. Created as the ultimate racing caliper pursuing maximum rigidity at the time, these are now ultra-rare world-class treasure parts that are rarely seen even on international auction sites.

Work Performed: Complete disassembly, cleaning, and overhaul (OH) of this precious caliper, along with mechanical analysis of its internal structure.

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The OH kit is ¥20,000/unit. CP4518-DG

The left case… wait! I thought only the large seal would fit…
But it turned out to fit perfectly inside the bore. Surprising!

I was lucky because I had stocked this OH kit a while back…
Currently ¥20,000/unit!!!!
Yikes!

motofellow
¥17,820 (2026/09/21 12:35時点 | 楽天市場調べ)

Since these are works and factory parts, it’s unavoidable.

Brake pads are Metallic! 7737-SPEC03

I use these pads with Sunstar Neo-Classic.
Compatible models: AP RACING 4P (contact width 34mm)
CP3369/3385/3969/5569/4484/7853/4488
*In other words, pads for these caliper model numbers are compatible.

There are some caliper model numbers I’ve never heard of.
It would be interesting if we could decode the numbers on this caliper.

Searching for alternatives based on piston diameter × height?

Large piston: 34.82×17.66

Small piston: 28.47×17.86
This is just an example for reference…

I really like the seal feel that shows the determination to never leak fluid.
After assembly, if you don’t do the initial break-in, it’s really stiff.

If you massage it a bit, you can feel smooth operation, though not quite to Brembo levels.

The nipple and oil line are M10-P1.00

I was relieved that no inches showed up…

It’s M10-P1.00. The image shows a Brembo nipple, but AP’s shape is slightly different.

Brembo M10-P1.00 with thicker tube diameter 7.99mm

AP RACING probably? OEM M10-P1.00 with thinner tube 6.84mm

Even using a Brembo OEM bleeder on the CP3485, air bleeding works and there’s no seepage.

Both Brembo and AP RACING CP3485 have a 90-degree taper angle.

Completely mastered the fluid oil line with Honda OEM parts

I sandwich and secure the damper like this to guard it.

The original is fixed with something like silicone.
Applying and molding it is tedious, and removing it is a hassle.
I think a clean and simple configuration is best.

This is a Honda OEM fuel tank damper. 17611-ML7-000
I was thinking of using it on the oil-cooled GSX-R750/1100 series, but it was too low…
So I ended up salvaging it from the junk box and repurposing it.

You really should keep things instead of throwing them away!

株式会社ヒロチー商事 楽天市場店
¥429 (2026/09/21 12:35時点 | 楽天市場調べ)

I’ll modify this and use it.

Cut the ears with a cutter and make a slit.

If you shave the legs down to about 6mm, you can apply tension around 0.5mm.
It grips firmly, so adhesive becomes unnecessary.

I applied “Aron Alpha Light” with a cotton swab to the slit part for adhesion.
Please cut the rubber when removing it.

Now let me wrap this up.

STEP
The OH kit is ¥20,000/unit. CP4518-DG
motofellow
¥17,820 (2026/09/21 12:35時点 | 楽天市場調べ)
STEP
Brake pads are Metallic! 7737-SPEC03
STEP
Honda OEM Fuel Tank Cushion 17611-ML7-000
株式会社ヒロチー商事 楽天市場店
¥429 (2026/09/21 12:35時点 | 楽天市場調べ)
STEP
Piston Diameter

Large piston 34.82×17.66 / Small piston 28.47×17.86

STEP
Bleeder Diameter M10-P1.00 Taper Angle 90 degrees

This is common with Brembo.
The straight section at the tip is slightly different, but no fluid leakage or seepage issues occurred.

For your reference.

Analyzing a Phantom! Overhauling the Legendary AP Racing CP3485/CP3389 Monoblock Calipers.

Vehicle: Suzuki GS1000. Topic: Disassembly, overhaul, and deep analysis of ultra-rare racing calipers. Details: Today in the garage, we are handling a true holy grail of vintage motorcycle parts: the AP Racing CP3485 / CP3389 Monoblock Calipers . Unlike standard 2-piece designs, these were machined from a single block for ultimate rigidity in racing. They are incredibly rare, highly coveted by collectors worldwide, and command staggering values on the international market. I carefully disassembled them for a full overhaul, marveling at the incredible machining technology used to create the internal fluid galleys and seal grooves in a solid block. Verdict: The overhaul was a success. These legendary pieces of racing history are now fully functional and ready to provide unparalleled braking feel on the GS1000!

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