GSX1100S D.I.D ZVM-X & Sunstar Service Kit + Tire Change and More

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While we’re at it, let’s check the clutch too.

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Given the mechanism, some play is bound to develop—it’s unavoidable.

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Both the hub and sleeve contact are gentle.

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There’s a bit of rust-like discoloration here. Condensation, perhaps?

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This area is rusty too. Will it come off? Let’s test it out.

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Very fine condition.

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Every time I look at it, the engine resembles a GS1000. The inside was clean.

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The countershaft threads are in good shape. We’ll clean it carefully before tightening to avoid damage.

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We’ll use lock washers and crimped nuts for mechanical security.

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It’s interesting that despite the same shaft diameter, the tightening torque differs between the oil-cooled and GSX1100S versions.

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Applying thread compound to the dowel pin prevents corrosion and makes removal easier next time.
We’re on hold waiting for parts.

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We polished the bracket we made the other day. The support is fabricated with lightweight thin-wall ribs and nut fastening to improve serviceability. We went with a straightforward two-piece weld, though…

 

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