ZRX1100 TNK Inner Tube/Fork OH

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TNK inner tube replacement and fork overhaul—let’s get it done.

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It’s really fortunate that we can source processed parts. It compresses both lead time and cost.

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Just to be thorough, I’ll check the measurements from top to bottom. Knowing the difference between old and new becomes valuable knowledge.

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Better safe than sorry. No issues—that’s reassuring.

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There’s some light wear and discoloration from metal contact.

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Just under 100,000 kilometers on the odometer. The inner dimensions of the bottom case are a real concern.
We’ve seen cases with older bikes that had no inner tube metal—the deep section of the bottom case wore down, causing steering play and other symptoms.

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The owner wanted to install a fork guard, but there’s no need to go to the trouble of cutting a groove—though we’d rather skip cable ties.
I wrapped it with some 3M slip-resistant tape (aluminum-backed) that I had on hand.

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After degreasing and adhering, it was just a matter of sliding it into place—perfect. It’s snug enough to feel secure.

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Then we cleaned everything, reassembled, and we’re done.

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The horn bracket looked rough, so I rebuilt it.

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When it comes out clean like this, it makes me happy too.

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